The Avon double-ended bath is made through a process that emphasizes high-quality material, expert craftsmanship, and timeless aesthetics. It has been designed with the utmost attention to detail, from the gently curved ends to the smooth, tapering ridges of its plinth. Made to last, it comes complete with a 30 year manufacturer's warranty. Read on for more information about how this beautiful tub is made.
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Acrylic Shell Molding Process
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The Avon tub is formed from two cast acrylic sheets, each 5mm thick. The acrylic is heated to a high temperature so that it can be molded as accurately as possible. Then, using modern vacuum technology, the acrylic is pulled carefully into shape.
These two acrylic shells lend weight and stability to the tub. Filled with a compound blend, the triple layer design ensures that the tubs can withstand use and wear over the years. At 7/8" thick, this tub is strong and built to last. It is heavy and substantial, weighing about 180 to 185 pounds.
Because two sheets of acrylic are used to form the Avon, its outer shell is as smooth, shiny, and white as the inner shell. This appearance is similar to the porcelain that so many clawfoot tub owners have come to love. It can also be custom painted to coordinate with your bathroom decor.
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Between the two acrylic shells is a durable fiberglass and resin blend. This compound is poured between the acrylic through an opening in the center the bottom sheet. View image of opening.
After the compound sets, the edges of the rim are shaped to create a smooth, rounded edge. This finishing process allows for precise, uniform shape with gentle curves.
The compound acts as a safeguard against damage, providing strength and absorbing shock. This means the Avon is less likely to chip, dent, or crack. Meant to stand up against heavy use, the acrylic can resist blows from dropped hand showers, bath toys, and shampoo bottles. And in the unlikely event that damage does occur, it can most often be easily repaired by sanding and polishing. View the Acrylic Tub Cleaning and Repair page for details.
Click here to see a cross section drawing of the acrylic and compound layers. |
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Acrylic Plinth
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| The Avon's 5" tall plinth further increases its stability, giving it a more substantial look and feel. Formed through a process similar to that of the tub itself, it offers support that is guaranteed to last, as well as a smooth, luxurious appearance that meets seamlessly with the Avon's body.
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